13 Aug 2019

Types of Shutters and Shutter Making Machines

Modern houses are attractive for many reasons. The reason is that they are laid out in a functional manner, each work integrating with the next seamlessly. Another major reason is that they use the latest frames and shutter having superior strength and appearance. We have more than one kitchen shutters. We use various types of machines to make them, the membrane kitchen shutter machines are used to make membrane shutters for the kitchen. Shutters are classified into interior materials and exterior finish type. Here is a look at the various kitchen shutter types.

Natural wood shutters for kitchens

Rubberwood, oak, teak, and walnut find use as interior shutters. The outer side is polished with waterproof material. They are not an eco-friendly option and they are expensive. But, you get a highly aesthetic appearance.

Post formed shutters

Decorative laminates like mica sheets are pressed on the particle boards and plywood using high pressure. There is no need to produce edge banding for this type of shutters.

Veneered kitchen shutters

You can get a natural wood finish for your kitchen shutters using wood made from veneers of natural wood. They are glued to plywood boards and have the natural look of wood. Patterns are made to resemble walnut, teak wood, and oak wood.

Decorative laminated shutters

Laminated wood is applied on MDF boards or plywood. We use PVC tape to band the edges. They have sharp edges that can cause damage.

PVC membrane laminated shutters

Here PVC membranes are applied to particle boards or plywood. Membrane kitchen shutter machines help you make these boards with ease.

Shutter making machines

Shutter making machines are of three types – Strip forming machine, Guide forming machine, and bottom forming machine.


Strip forming machines:
These come with preformed rolls and the desired strip is formed in one pass. These are best suited for making rolling shutters. The machine is high speed and low maintenance. It is highly durable and comes in various sizes. It is driven by electricity. It has great strength and is easy to operate.


Bottom forming machines:
This is used to form heavy floor deck of many types. It is cold roll forming with working speeds of 3-13 m/minute. It has a hydraulic type decoiler with two roller feeding, with wallboard type leveling machine. It has an individual memorial arch type structure. It uses a universal drive shaft between the shafts and uses a common motor and frequency converter to control the speeds.


Guide forming machines:
These form specific configurations from long strips of metal and in most instances the specific cross-section is designed specifically for the machine so we can bend the metal as needed. Other than this, we can use the machine to do a variety of things such as roll punching and metal cutting.

It is important to have a high-quality woodworking machine to get superior products. Whatever is the material you choose, one must only take care to see that they belong to the interior or exterior type. This will allow you to use them for a long time without any damage. Use of quality components gives you industry standard shutters that last a lifetime.

07 Aug 2019

A Few Things to Know about Plywood Cold Press Machines

A plywood cold press machine is also referred to as a pre-press machine. It is basically an auxiliary machine as far as the plywood production line is concerned. Its main purpose is to reduce the cycle time that is needed in case of hot press and thus make the plywood better in terms of quality before it gets glued. It can also be said that a cold press machine belongs to the pressing machine. These machines are also used in order to press the gluing veneer. This makes sure that the gluing veneer is in proper shape. After this the plywood machine is put into the hot press machine so that it can be pressed again.

The role that ply cold press machines play:

It is very important that the quality of the plywood is improved and using the cold press machine is an important step in that particular regard as well.

These machines are normally made of components that may be enumerated as below:

  • Frame
  • Fixed beam
  • Moving beam
  • Plate device
  • Cylinder and hydraulic system
  • Electric control system components

What are the main features of plywood cold press machines?

One of the best things about these machines is that they are rather easy to operate. This is primarily because they are designed in a reasonable manner.

This is also one reason why these machines are able to offer the kind of stable performance that they are known for in the first place. These machines offer efficient pressing services and that too within a short span of time as well. They come with safety brakes that can be used in cases of emergencies. They are also described as trip limited devices. They provide you automatic compression and unloading pressure function as well. They also come with worktables that are a comfortable height for most of the people to work with.

What are the various kinds of machines in this regard?

As far as the various kinds of machines in this regard are concerned there are three major varieties. These are automatic, manual, and semi-automatic. This would imply that you should be able to choose a machine on the basis of what you need in this particular regard. This means that this way you get what you want and it has a positive effect on your overall work as well. The best machines, in this case, are normally in the range of 300 tons as far as capacity is concerned.

These days, you would get plenty of companies that are offering these products in the market. You can be sure that you would be highly benefited by the same. This also implies that you have plenty of options to choose from in this particular regard. As far as being a buyer is concerned this can only be good news for you.

Conclusion:

The best thing about this is that these service providers offer you the very best in terms of quality as far as these cold press machines are concerned. This means that you can be sure that you would get good value for the money that you have invested in the same.

29 Jul 2019

A Few Things to Know About Post Forming & Edge Banding

When it comes to the interiors of your home one of the main things that you are thinking about is post forming vs edge banding. The term post forming basically means something that has been formed after it has been laminated. This lamination can happen on plywood or any other substrate for that matter. Post forming is basically a process where laminates are applied on a surface such as plywood or MDF (Medium Density Fibreboard). In fact, post forming can be done on any surface that has edges that are specially formed. After this, the laminate can be rolled over the edges.

The purpose of post forming:

This is done in order to create a laminate that is single and unbroken. In these cases, the post formed edges are not sharp at all. In fact, they have a nice and rounded finish. Normally, the companies that manufacture such products press the laminates in a manual manner. They normally take the plywood pieces to the factories so that they can be post formed. The thing with a post formed finish is that it costs a bit more than what a regular finish would cost you. In these cases, normally the laminate is bent so that the post formed surface can be created.

Edge banding:

Normally, when plywood is cut it has a raw edge of sorts. If you do not cover the raw edge it will look bad at the very least. Apart from that it would also lead to scratches. This way, there is also a good chance that moisture can seep in the plywood and this would make the plywood lumpy or warp. In these cases, the raw edges are normally covered by using edge band, which is basically a narrow strip of material.

Some more information in this regard:

The thickness of this edge band is normally 0.5 mm at the least and 2 mm at the most. Of course, you should expect some variation in the prices. Normally the price of the thickest bands, the ones with a thickness of 2 mm, is around 3 to 4 times higher than the thinnest ones, which have a thickness of 0.5 mm. In fact, Wikipedia says that the term edge band denotes the process used to cover the aforementioned edges. As has been implied already, the main purpose here is to make sure that the edges of the laminate ply look good and are durable as well.

Normally, if you post form the laminate you do not need to use this. It is used to cover the edges that have not been post formed.This gives the laminate an appearance that is better from an overall point of view.

The different kinds of edge banding:

There are many 3 types of edge banding. These are manual, semi manual, and through fit. As the name would suggest, in case the edge band is pressed in a manual way over the edges. This normally happens when the work is being done onsite.

01 Jul 2019

How to set up a woodshop at home?

When you are trying to set up a woodshop at home there are several things that you need to take into consideration. The task is a fairly intimidating one – it is one that even professionals think twice before attempting.
Why is it so?

There is a good reason for this as well. As far as professionals are concerned her or his livelihood depends on this. The shorter span of time in which they are able to complete the project and move it out of the door the better it is for them. This meansthat she or he gets the payment for the same in an equally short span of time.

There is no pressure in such a case after all.

How does it affect the casual hobbyists?

As far as people who are into woodwork as a hobby the situation is not so critical. No matter what it is, it is always important to get the right woodshop machines to get the work done. Normally, in these cases you people have a much higher level of enjoyment from the work. This is especially true if you are able to organize your work area properly. If you have to search for your stuff it can get really frustrating and irritating after a point.

The importance of the right layout:

When you are doing your woodwork in an area that has the likes of washing machines and cars it is very important that you get the layout right as well. The good thing is that these days there are several websites from where you can get layouts for free.

Machines for limited spaces:

If you are working in a limited space you would have to use multipurpose tools such as a shop smith. Quite often it has been seen that people use this particular machine before they get started with a woodshop proper as such.

They do a lot of their first work in such machines. They do not always have the space needed for every machine that is there and can be used for the purpose of woodworking. At times, they do not have the money to buy them as well. This is where woodworking machines such as a shop smith can and do prove to be so very useful.

Using used machines:

The good thing these days is that you get used machines in this particular category nowadays as well. They are normally bought by people who thought they would like to do some woodwork themselves.

It is a lot like buying an exercise machine that has clothes, which belong to the previous owner, hanging from them. In most cases you would see that these machines have not been used for more than 10 hours.

Conclusion:

However, you need to be careful when you buy these machines and there are some good reasons for the same as well. You need to plan a lot with them. This is especially true when you consider switching them from one function to another. You can get dedicated woodworking machines as well but they need a lot more space too.