16 Mar 2022

Panel Saw Cutting Machines & Their Diverse Features

Panel saw cutting is an important procedure that is often carried out in a woodworking store for the cutting and processing of different types of wood panels, wooden boards, density panels and organic glass plates just to name a few. Compared to the traditional panel saw machines that have long been in use, the panel saw cutting machines are faster, more precise and can deliver highly levels of productivity on a consistent basis. This is why it is a good idea to work with them. The panel saw cutting machines are also characterized by a sturdily designed body and a very user friendly design that allows users to get more out of them. It is due to such features that the panel saw cutting machine is regarded to be important for the companies involved in woodworking.
A major benefit of using the panel saw cutting machine is that unlike of its older counterparts, the newer models provide with a wide range of advantages that allow end users to have the excellent performance that they are looking for. These models can also work efficiently with very little maintenance. Once you get a high performance panel saw cutting machine for your woodworking store, you can work on density boards, shaving boards, ABS panels, organic glass plates, wood-based panels, solid wood structures and PVC panels. You can also use the panel saw machines for cutting and processing other kinds of wooden boards and structures that have a similar hardness level. The latest panel saw machines also come with a number of additional features that can allow you to customize the performance of the machine in any way you see fit.
A leading company of woodworking machine manufacturers always adheres to the advanced level techniques while designing and producing the panel saw machines for their end users. Only extruded aluminum alloy material with high strength features are used for making the physical structure of the panel saw cutting machines. This is why they are capable of withstanding the heavy vibration during operation. The machines also have a movable table and it is known for its high-strength structure which means that it won’t get damaged or destroyed easily. The manufacturers also perform oxidation treatment on the surface of the movable table so that it becomes aesthetically appealing and hardwearing. Such benefits can actually help you to manage the cutting process with a greater level of efficiency.
The panel saw cutting machines have got the blade set up in such a way that it ensures high precision results each and every time. You can also customize the blade in any way you need to. Depending on the speed that you choose for the machine, the saw blade can deliver 4000 rpm to 5000 rpm on a consistent basis. This is why you can use the panel saw cutting machine to work through PVC panels and other types of wooden components as per your need and preferences. With these panel saw cutting machines, you can maintain a high level of accuracy with MDF cutting and wood cutting work.

20 Dec 2021

Why will Core Veneer be in demand in the Plywood manufacturing industry?

The veneer composing machine is playing a dominant role in the plywood manufacturing industry in India. A few years back, plywood manufacturers in the country imported core composer machines from various countries primarily from China, Taiwan, and the rest others. However, there were issues regarding the meantime, operator skills, pricing, and even availability. Even though they were modified to suit the Indian conditions, they did yield the desired results.

Today, the demand for a core composed type of Plywood among branded and semi branded plywood manufacturers led to many Indian manufacturers offering the core composer machine. In the last few years, or so, Indian Plywood manufacturing machine suppliers and more than a dozen of manufacturers have set up a facility for manufacturing core composer.

Advantages of Core Veneer Composer machine

A veneer core plywood has a centre veneer and alternatively layered veneers on both sides of the centre.  They are recognized to give the required thickness and weight-bearing strength to the Plywood and enhance the ability to hold the screws. The core veneer machine ensures no gaps and overlapping when stitching the core veneer, which would not have been possible if done manually. The core composer makes a single-core sheet of size 8ft X 4ft or any desired specification without any issue of overlapping.

The three main advantages of the core composer in plywood manufacturing are as follows

  • Reduces wastage

The core composer machine reduces the wastage of glue and core. In the manual process, the core is always made five inches or more on both sides, whereas the machine allows only two inches more than the actual size of the Plywood.

  • Quality product

The automated process enables a more precise finishing without any overlapping or gaps.  This results in the final product having an excellent finish.

  • Manpower savings

While multiple people are required to operate a conventional Plywood manufacturing machine, a core composer machine can be operated by one person. This results in substantial manpower cost savings.

Plywood industry outlook

Today, most plywood manufacturers are using core composers to perform their work. The international trend nowadays is that consumers prefer decorative materials.  With Indian consumer taste also shifting, the requirement for core composers will go up in the Indian market as well.

Another reason is the increasing use of melamine being pasted on Plywood. Earlier, they were used only on particle boards. For this new shift, the core composer machine will be required to give quality plywood without gaps and overlaps.

Final thoughts:

The core veneer composer machine is expected to play an indispensable role in the plywood manufacturing industry. With changing economic scenarios globally, including India after the pandemic, manufacturers will opt for a process that is less dependent on manual labour. This was evident when workers went home during the lockdown and did not return, thus affecting the daily operations. The other factor is the need for quality products and lower operating costs.